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FlexiBowl® 200C/CC can feed products of any geometry, surface and material.
It is compatible with all industrial robots and vision systems. One FlexiBowl® can feed entire ranges of parts measuring 1 to 10 mm and weighing up to 20 g, replacing the need for the numerous units used in conventional systems.						

FlexiBowl® series

Material Feeding

Datasheet 

Brochure

User Guide 

CAD file

Vendor Link 

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FlexiBowl® feeds the widest range of components in the market, regardless of geometry, surface, and material.

In the ever-changing manufacturing business, FlexiBowl® is the answer to:

No advanced programming skills are required to start feeding components with FlexiBowl®.

FlexiBowl®'s main strength is its efficient concept, continuously innovated by our engineers.

Separate screws using rotary feeder and robot

Separe os parafusos usando um alimentador rotativo e um robô

Schrauben mit Rotationsförderer und Roboter vereinzeln

Schroeven scheiden met roterende toevoer en robot

Separare le viti utilizzando l'alimentatore vibrante e il robot

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

The video begins with an introduction to screw separation and the role it plays in various industrial applications. It explains that screw separation is an important process that enables the efficient and accurate handling of screws. The FlexiBowl system, an innovative device specifically designed for screw separation, is then introduced. It is emphasized that the FlexiBowl system can be used in a variety of industrial applications due to its flexibility and precision. The next section of the video demonstrates the process of screw separation with the FlexiBowl system. It shows how the system picks up the screws, separates them individually and then makes them available for further processing. During the demonstration process, the high speed and efficiency of the FlexiBowl system is emphasized. It is emphasized that the system is able to process a large number of screws in a short time, which leads to a significant increase in productivity. It is emphasized that the system not only improves the efficiency and accuracy of screw handling, but also increases the overall productivity and performance of industrial assembly lines.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

In-house assembly of energy chain links

Eigen assemblage van kabelrupsschakels

Inhouse Montage von Energiekettengliedern

拖鏈鏈節的內部組裝

에너지 체인 링크의 사내 조립

拖链链节组装

Pick & Place

Pick-and-Place

Al ve yerleştir

拾取&放置

픽 앤 플레이스

ピック&プレース

Pick &amp: Place

取放 (揀選 & 放置)

Pick and place

หยิบและวาง

pick-n-place

In the application, plastic components are gripped by the Delta robot, specifically sucked up and placed in a fixture in which the individual components are joined. The challenge in this application was the precise processing of the camera data. The robot has a pick cycle time of 1-2 seconds. The components are jogged randomly.

Automated ball bearing assembly

Automatisierte Kugellagermontage

Spritzguss

Injection molding

注塑成型

injection-molding

In this video, we present an advanced solution for the automated assembly of ball bearings in production. The setup of the gantry system and the integration of the Epson Scara are shown, as well as the operation of the rotary conveyor and the Variobotic shaker cameras for precise detection and positioning of the ball bearing components. The Schunk and Schmalz grippers are demonstrated in action, handling the ball bearings safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Separação de componentes baseada em câmera com sistema de câmera 2D e placa vibratória 

Camera-based component separation with 2D camera system and vibration plate 

Op camera gebaseerde componentenscheiding met 2D-camerasysteem en trilplaat 

Separazione dei componenti tramite visione impiegando telecamere 2D e tavola vibrante 

Kamerabasierte Bauteilevereinzelung mit 2D Kamerasystem und Vibrationsplatte 

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

This video highlights a customer test conducted in the igus Customer Testing Area (CTA), where metal parts are isolated using a Varioshaker. Subsequently, the contours of the parts are teched into an ifm 2D camera for precise detection and analysis.

 The test demonstrates the efficiency of the Varioshaker in isolating individual parts and the capability of the ifm 2D camera to identify these parts for quality control or automated processes.

The video impressively showcases how modern technologies are applied in automation technology to optimize processes and ensure product quality.

Pick and Place mit dem Varioshaker 270 und einem FANUC Roboter

Pick and Place com o Varioshaker 270 e um robô FANUC

透過Varioshaker 270 和一個發那科(FANUC)機器人來完成取放作業

使用Varioshaker 270和FANUC机器人执行拾放任务

Pick & place con Varioshaker 270 e un robot FANUC

Picken en plaatsen met de Varioshaker 270 en een FANUC robot

This application video from Variobotic shows how efficiently component separators can be used in combination with industrial robots and vision camera systems.

The Varioshaker uses vibration to separate the individual components, which are then recognised by the camera. The robot thus knows where the parts are and can pick them and set the fixture.

Camera-assisted component separation

Separação de componentes assistida por câmera

Componentscheiding met camera

Kameraunterstützte Bauteilevereinzelung

相機輔助元件分離

Separazione assistita dei componenti con visione

摄像设备辅助机器人分离组件

Example of a complete solution from Variobotic

In this application example from the "bin picking" sector, several work steps could be automated with an intelligent solution.

The supply hopper drops the components onto the "Varioshaker 270", which then separates them using vibration. The vision system then recognizes the individual parts and transmits this data to the Dobot. With the help of an EGP end effector, the Dobot picks up the components for further processing.

With the help of the various robot components, an intelligent solution was created.

Optische Überprüfung von Bauteilen mit dem DOBOT MG400 Roboter

Visual inspection of components with the DOBOT MG400 robot

Visuele inspectie van componenten met de DOBOT MG400 robot

DOBOT MG400机器人用于零件目视检查

使用 DOBOT MG400 機器人對組件進行目視檢查

Assembly

Montage

조립

Montaż

安装

Assemblage

組裝

組付け

Montaje

assembly

Quality Control

Quality control

质量控制

Kontrola jakości

品質管制

Kwaliteitscontrole

品質管理

Control de calidad

품질 관리

Contrôle qualité

quality

The VarioFeed solution developed by Variobotic consists of the industrial robot DOBOT MG400, the flexible component separator VarioShaker 270 and two image processing systems.

In the application example, sensor housings are placed onto the component separator through a supply hopper, where the components are provided to the industrial robot in the correct shape and position. After visual recognition of the component by a camera, the DOBOT MG400 can pick up the parts. The housing is then inspected via the second camera.

This bundle combines flexible feeding and separation as well as quality control in one solution. The DOBOT robot convinces with a speed of 300°/s and a repeatability of +-0.05mm.

FlexiBowl® series

Variants: Flexibowl® 200

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